Improving alloys: Researchers successfully establish a strong mechanical bond of immiscible iron and magnesium

Phys.org  April 17, 2023
Steel is heavy, and scientists are turning to alternatives in the quest to improve the safety and speed of transportation, while simultaneously lessening its environmental footprint. Joining of Mg alloy to steel has received wide attention for design of multi-materials. Researchers in Japan have described joining of immiscible pure iron and pure magnesium (Fe–Mg), as a simplified model, performed by solid metal dealloying (SMD) between Mg and Fe100−xNix interlayers that were preliminary joined to the Fe part by diffusion bonding. SMD formed an Fe–Mg bicontinuous composite with interconnected morphology at the Fe–Mg weld interface. The effect of Ni composition x in the interlayer on the weld strength was examined. Strong joints were obtained when 30 < x < 50 at.%, which caused Mg base-metal fracture due to a well-interconnected Fe–Mg structure. When too little or too much Ni was added, interfacial fracture occurred due to limited dealloying reaction and formation of an isolated Fe product surrounded by a large amount of brittle Mg2Ni… read more. TECHNICAL ARTICLE 

Graphical abstract. Credit: Scripta Materialia, Volume 230, June 2023, 115404 

 

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